Using real time video feed to monitor analog gauge in Python - python

I'm hoping someone here can help me go about trying to solve this problem. I'm trying to figure out a good way to use a real time video feed to run a python 0script when a pressure gauge that looks like this reaches a certain variable pressure.
I'm pretty confident that this shouldn't be too difficult as the gauge will be mounted in a fixed position in the image frame, but am new to this sort of stuff and really don't know where to start.
Any suggestions? Thanks in advance!

This problem could be much tougher than you think. Typically, people use OpenCV for image processing/pattern recognition problems. There are many excellent tutorials for Python available in the documentation
At it's core, your problem is the figure out the angle of rotation of the needle. Then from there, you can calculate what the pressure is. If you're lucky, you can find the needle using Feature Detection + Homography and then calculate the angle. But I have my doubts that this kind of image leads itself to feature detection.
Template Matching will be able to find the needle, but it's very sensitive to rotation, so you'd have to generate a large number of templates with different needle angles and then go through all of your templates every time you want a pressure reading.
It may well be faster, cheaper, and easier to use an electronic pressure gauge for reading pressure. There are any number of ways you can get the output of your electronic gauge into Python. Some gauges can be connected to the network. Some can communicate as a serial port with RS232/422 or USB.
If you can find a gauge with a digital display, it should be more straighforward to do some kind of OCR/Template Matching to read the display from a camera.
Edit:
#jeremy arsenault's comment prompted me to think of another solution. If you are focused mostly on detecting when the needle crosses a threshold, you could look for the leading edge of the dial. And you could look more towards the center of the dial, where there are no indicators.
This kind of image really lends itself to easy conversion to Thresholding to black and white. The dial is black and the background (at least towards the center) is white. After you do some Morphology and Thresholding of your image, you could look for black pixels of the dial. No template matching required. Pictures below illustrate some of the ideas. The first picture is your image thresholded to black and white. The starting image was very clean, but if you're grabbing from a camera, you'll probably have to do some Blurring, Morphology before thresholding to get no stray black pixels where you don't want them. The second image has a superimposed circle where you can look for black pixels. You can find the leading edge and trailing edge and average to get a fairly precise value of the center.
Some more implementation details/pseudocode. For computer images, origin is usually top left corner and +y goes down. Also, I've defined increasing angle theta with increasing pressure. Parametric equation for circle is
x = x0 - r*cos(theta + theta0)
y = y0 - r*sin(theta + theta0)
theta0 is the offset angle that gives zero pressure (around -45 degrees for gauge pictured. The brute force way to look for the needle would be to start sweeping the angle from zero and increasing until you find a black pixel at x,y. Then keep increasing until you find a white pixel at x,y. The average of the two angles gives you the center of the needle and you should be able to calculate pressure.

Related

How to get the top view of this image with reference to coin?

I am working on object detection project and to measure it dimension correctly, for that I am using coin for reference, to measure accurately, I need a bird eye view of this image.
[Image Here]
Disclaimer: This approach is not mathematically complete nor exact, I know. Although I hope someone will find it useful for real life applications or has some positive ideas how to improve it.
As you can see from the discussion you can't get an accurate estimation of the vanishing point / the horizon by just one coin because a circle can be projected to the same ellipse for different vananishing points. However if there are two coins of same size at bottom center and top center of the image it should be manageble to get an acceptable accuracy:
If your business allows it you can do assumptions that will lower the accuracy but make it easier to implement:
Assume that the plane's normal vector is parallel to the yz-plane of your image, i.e the camera is held in a "normal" way and - in relation to the plane - not tilted to the left or right.
Assume that the two coins are placed in the middle of the picture.
With this you can:
Extract the two ellipses.
Get the two tangents of both ellipses left and right.
Get the two horizontal tangents of the bigger ellipse.
Finnally get the four points where the tangents intersect.
Use the four points as input to warpPerspective as descibed here.
Of course, if we are talking about a mobile app, then sensor and camera data from the phone could help without bothering the user too much.

Calculating the tangent on a transition point of a black and white image

I would like to calculate the angle of the tangent on a given white to black transition point on an image that consists entirely of black and white pixels and displays simple shapes such as squares, circles or triangles.
Zooming in on an image like that would look like this:
If you were to pick any of the black pixels next to a white one, my solution would be to follow the edge for a few pixels, then define a formula based on the curvature of the pixels and calculate the exact value of the defined point. Is there a simpler way of doing that? The resolution of the images is around 800x600 pixels so a fairly accurate estiamate of the angle of the provided point should be possible.
In my current approach I follow the edge line of the shape for about ten pixels, but I'm not sure where to go from there. Is there a library that already performs this kind of calculation for you? How many pixels would you need in order to be able to make an accurate judgement of the angle at that point?
Such a measurement is highly inaccurate on binary images, if not unusable.
If you measure on two neighboring pixels, the angle will be one of 0° or ±45°, so the angular resolution is very poor !
You can compute on several pixels to improve that resolution (five pixels correspond to like 11°), but now you are no more sure that the direction is the same, because the shape might be rounded.
If in your case the repertoire of shapes is known to be simple, you'd better perform fitting of the whole shapes before querying the tangents.

How do I split a shape with conected pixels in to two parts in a binary image

My goal is to draw a rectangle border around the face by removing the neck area connected to the whole face area. All positive values here represent skin color pixels. Here I have so far filtered out the binary image using OpenCV and python. Code so far skinid.py
Below is the test image.
Noise removals have also been applied to this binary image
Up to this point, I followed this paper Face segmentation using skin-color map in videophone applications. And for the most of it, I used custom functions rather than using built-in OpenCV functions because I kind of wanted to do it from scratch. (although some erosion, opening, closing were used to tune it up)
I want to know a way to split the neck from the whole face area and remove it like this,
as I am quite new to the whole image processing area.
Perform a distance transform (built into opencv or you could write by hand its a pretty fun and easy one to write using the erode function iteratively, and adding the result into another matrix each round, lol slow but conceptually easy). On the binary image you presented above, the highest value in a distance transform (and tbh I think pretty generalized across any mug shots) will be the center of the face. So that pixel is the center of your box, but also that value (value of that pixel after the distance transform) will give you a pretty solid approx face size (since it is going to be the pixel distance from the center of the face to the horizontal edges of the face). Depending on what you are after, you may just be able to multiply that distance by say 1.5 or so (figure out standard face width to height ratio and such to choose your best multiplier), set that as your circle radius (or half side width for a box) and call it a day. Comment if you need anything clarified as I am pretty confident in this answer and would be happy to write up some quick code (in c++ opencv) if you need/ it would help.
(alt idea). You could tweak your color filter a bit to reject darker areas (this will at least in the image presented) create a nice separation between your face and neck due to the shadowing of the chin. (you may have to dial back your dilate/ closing op tho)

Opencv identify difference between similar object

I am working on a project to figure out the difference between two objects and tag them with the proper model code.
I need help with a suggestion on how can we tackle such problem with image processing using OpenCV, following are the images
Till now I tried calculating black pixel difference between two images after doing binary threshold and also calculated a number of holes present on the gasket.
I also tried using feature points but it didn't worked well
what else can be done to improve the detection?
Thank you
The holes are excellent features that can be robustly detected by blob analysis.
In the first place, locate the large circle and determine its center and radius. The radius might be a first discriminant feature.
Next, establish the configuration of the screw holes around the center. You can use the distance to the center, the number of holes and the angles they define around the center.
If this is still not enough, you can register the gaskets and compare them to the models by matching the screw holes, adjusting the rotation, then comparing pixel-wise with a similarity measure such as SAD or SSD.

Finding waters edge using OpenCV and Python accurately

I have been working on trying to detect the edge of the water using OpenCV/Python, and the results I am getting are fairly inaccurate and there is no robustness.
This is what I have achieved so far:
Original Image, output image
Canny Edge detection
What I am currently doing is setting some variables (the level of Gaussian blur, the sigma used for the Canny edge detection, and the maximum deviation which the level measured can change between each point), performing an 'automatic' Canny edge detection (where the median pixel intensity is measured and used to form the lower and upper boundaries), then moving from the bottom left hand corner upwards to find the first 'white' pixel. This is done in x intervals of five the entire length of the frame.
The average y value of the points is the calculated. Each point is then tested to see if it deviates too far from the average pixel, with the deviation limit being set earlier. The remaining points are then drawn on the image as the blue line. The average value of the drawn pixels is recorded at each frame.
After 30 frames, the average of the averages is calculated and drawn as the red line, which is then assumed to be the 'real' water height.
Has anyone have any ideas on a better way to do this? What would make the edge of the water stand out more? This method works on most footage I have recorded, but with poor results.
Thanks in advance.
I have worked on a similar problem and I hope these advices can help you in some way:
Try to restrict your search area: can you make assumptions on where the water level should be? Consider also to have correctly detected the water level. Is it safe to assume that in the next frames the water level will decrease/increase constantly? Will it change slowly? Crop your image in order to take into consideration only the area where it is safe to assume that the water level is present.
Change color space: you can try to work in other color spaces like HSV in order to have the brightness separated from the chromaticity
Hough Transform line detection: try to use this algorithm to search for specific horizontal lines in the image, or other shapes.
Image undistortion: if necessary try to correct the image in order to rectify the curved lines, or cancel the perspective with an Inverse Perspective Mapping (IPM).
You can also consider to change edge detection algorithm.

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